Case Study: Pallet Rack Design & Install

Case Study: Pallet Rack Design & Install




Industry: Nationwide Agriculture/Construction Parts Supplier

Location: Dallas, TX

Project Scope: Warehouse Design, Teardown of Existing Racking, Installation of New Pallet Racking




Challenge

A Nationwide Agriculture/Construction Parts Supplier was preparing for a major shift in their warehouse operations. Their existing racking system was outdated, inefficient, and no longer supported their growing inventory needs. They were looking for a partner who could not only help them redesign the layout of their warehouse but also take on the full responsibility of tearing down the old racking and installing a new, optimized system.

They needed someone with the experience to create a functional design, provide detailed drawings for planning and approval, and execute the entire transition without disrupting daily operations.



Solution

Our team began the process with a comprehensive on-site assessment to understand the customer’s space, workflow, and storage requirements. From there, we developed a tailored warehouse layout that maximized their available square footage and improved accessibility and product flow.

Using the layout, we delivered a complete set of 3D CAD drawings, allowing the customer to visualize the new system and gain necessary approvals quickly.

Once the design was finalized, our installation crew handled the full teardown of the existing pallet racking. We carefully removed and disposed of outdated materials, ensuring the process was safe and efficient. Immediately following the teardown, we began installing the new pallet racking system, carefully aligning with the approved layout and safety regulations.






Results

· Improved Efficiency: The new layout significantly streamlined inventory movement and order fulfillment processes.

· Minimal Downtime: Teardown and installation were completed on schedule with minimal disruption to ongoing operations.

· End-to-End Service: From design to implementation, the customer had a single point of contact, simplifying project management and communication.

· Future-Ready Design: The new racking system provides scalability for future growth and changes in product mix.





Customer Feedback

"We knew we needed help not just with installing new racking, but with designing a system that would actually make us more efficient. This team delivered everything we needed—professional layouts, a smooth teardown of our old racking, and flawless installation of the new system. The difference is night and day, and the whole process was easier than we imagined. Highly recommend them to anyone taking on a project like this."

— Distribution Manager